Measurements toward better methane emission factors from industrial and commercial natural gas meters

The methane emission factors used in the U.S. EPA Greenhouse Gas Inventory (GHGI) for several categories of equipment in the natural gas supply chain currently have large uncertainties. The purpose of this project was to focus on one of those categories, industrial/commercial customer meters. The potential effect of the uncertainty for this category could be large due to the 5.6 million meters nationwide. We divided the country into six regions and worked extensively with local natural gas distribution companies to gain access to the meters. Ten weeks of measurements were conducted with an additional three weeks spent later revisiting the first sites. Sites were selected pseudo-randomly, by first randomly selecting a location then driving to as many meters as possible during that day, then randomly selecting another starting meter for the next day. At each site, every component was scanned with a combustible gas indicator (CGI), all components were counted, and all leaks with indications above 100ppm were logged. For 3 of the 10 weeks of measurements all leaks above 100ppm were quantified and for the remaining seven only leaks with an indication concentration above 22,500 ppm (45% of lower explosive limit) were quantified. Leaks were quantified using an enclosure, a vacuum pump, and methane sensor (either a CGI or Los Gatos Research Greenhouse Gas Analyzer).

Through the initial visits 18,934 components were scanned, resulting in 1,170 leak indications above 100ppm, 351 leaks quantified at 174 different meter sets. The data was collected in a way so that it could be stratified by region, meter type, and component type. The largest number of components scanned were valves (4908) and flanges (4571). Very preliminary analysis of the data indicates that the mean leak size (not per meter) by region was Southeast (0.78 ± 2.2 lpm) Southwest (0.63 ± 1.5 lpm), Rocky Mountain (0.54 ± 1.3 lpm) Northeast (0.14 ± 0.56 lpm), Midwest (0.14 ± 0.56 lpm), and Pacific (0.07 ± 0.56 lpm). We also have determined that of the component types logged, roughly 2 - 5% of all components leaked. Our results are only preliminary, but initial indications are that based on data from this study, the current emission factors could increase by a factor of 5 to 10. Data analysis is ongoing to verify.