Wetting Transitions of Condensed Droplets on Superhydrophobic Surfaces with Two-Tier Roughness

Although realizing wetting transitions of droplets spontaneously on solid rough surfaces is quite challenging, it is becoming a key research topic in many practical applications which require highly efficient removal of liquid. We report wetting transitions of condensed droplets occurring spontaneously on pillared surfaces with two-tier roughness owing to excellent superhydrophobicity. The phenomenon results from further decreased Laplace pressure on the top side of the individual droplet when its size becomes comparable to the scale of the micropillars, which leads to a surprising robust spontaneous wetting transition, from valleys to tops of the pillars. A simple scaling law is derived theoretically, which demonstrates that the critical size of the droplet is determined by the space of the micropillars. For this reason, highly efficient removal of water benefits greatly from smaller micropillar space. Furthermore, three wetting transition modes exist, in which the in situ wetting behaviors are in good agreement with our quantitative theoretical analysis.