The space technology demand on materials and processes

Space technologies which entail materials or process problems, such as clean satellites, thermal control materials with electrical conductivity, space stations and reusable hardware are reviewed. The statistical approaches to selection used are jeopardized by small production volumes, while the analogy methods are limited by experience. Commercially available materials are extensively used in order to cut development costs, e.g., solar panel adhesives are obtained by cleaning commercial silicones by molecular distillation. The long-life and reusable spacecraft requirements, e.g., for very thin laminates, which cannot be met by commercial products are discussed. Space agencies either meet needs themselves (NASA makes white conductive paint) or they develop solutions in partnership with manufacturers.