Modeling the Buildup of Annular Pressure in Cased and Uncased Annuli of Faulty Wellbores

Structurally sound wellbores are essential to oil and gas production, natural gas storage, and carbon dioxide sequestration operations. Wellbore integrity is easily assessed at the wellhead by the presence of pressure or gas flow in the outer annuli of a well, as it indicates the uncontrolled vertical migration of fluids outside the production casing. This phenomenon is typically referred to as sustained casing pressure (SCP), sustained annular pressure, or surface casing vent flow. Of particular concern is the buildup of pressure in the surface casing annulus. If the surface casing is sealed at the wellhead and cement is not brought into the bottom of the casing, annular pressure that builds induces gas migration when the fluid and entry pressure of the formation at the bottom of the surface casing is exceeded. Multiple incidents of stray gas migration from oil and gas operations have contaminated water wells in Colorado, Pennsylvania, and Ohio through this mechanism. Natural gas escaping the #25 Standard Senson well at the Aliso Gas storage facility in California, the largest accidental release of greenhouse gases in US history, also followed this pathway. Previous studies have modeled the buildup of SCP in faulty wells with fully-cased annuli that are isolated from the surrounding formation. However, the majority of onshore oil and gas wells in the US are constructed with uncased outermost annuli that are hydraulically connected to the surrounding subsurface. In this study, we adapt current approaches of modeling SCP to include the regulation of annular liquid level by formation fluid pressure, dissolution of gas into the annular liquids, the transport of aqueous gas by crossflow into deep formations, and gas migration away from the well, when the entry pressure of the formations or fractures along the uncased annulus is exceeded, to compare the buildup behavior of SCP in both uncased and fully-cased annuli. We consider well construction and subsurface geology representative of the Wattenberg Field in Colorado and interpret observations of sustained casing pressure collected by the Colorado Oil and Gas Conservation Commission. We demonstrate that the potential negative consequences of integrity loss are much greater for an uncased well than for fully-cased well.