Development and evaluation of sulfonated polysulfone membranes for the zinc-ferricyanide battery

The successful commercialization of the zinc/ferricyanide battery being developed by Lockheed depends in part on the availability of an inexpensive, chemically stable membrane. Other essential membrane properties include low area resistivity (1 - 5 (UC OMEGA) cm(2)) and a low rate of iron permeation (4 x 10(-5) millimoles Fe(cm (2))h). A cast membrane which contained one sulfonate group per repeating unit in th backbone exhibited good stability in the alkaline ferricyanide electrolyte and satisfied the membrane requirements cited above. In ongoing single cell cycling tests, average energy efficiencies of 77% were achieved over 85 charge discharge cycles with this membrane. If sulfonate polysulfone membranes can be mass produced by extrusion, they can be considered as viable candidates to replace the expensive perfluorsulfonate membranes that were used to demonstrate the technical feasibility of the zinc/ferricyanide battery. The feasibility of preparing composite sulfonated polysulfone membranes by impregnation of microporous PTFE was also demonstrated. The manufacture of composite membranes should be possible using chemical coating equipment.