Phase-change materials in masonry construction

A demonstration project leading to commercialization of a passive thermal wall using phase change storage materials (PCM) in masonry construction is reported. Techniques of vacuum forming have been identified and characterized making it possible to produce high-volume low-cost packages for insertion into the core of cement blocks. PCM filled packages with aluminum laminated film produces a long life product capable of operating to store and release solar heat over long periods of time. Accelerated tests indicate operability over the life of the building. Five hundred accelerated test cycles have shown insignificant deterioration of capacity of the phase change material. The testing program shows that the wall is capable of both storing and transmitting heat in a similar manner to conventional trombe walls, but with increased thermal capability. Product cost data on return on investment estimates are low enough to be economically attractive.